Birchwood Products approached Redline Studios to design a self-righting high intensity workspace lamp suitable for construction site use.


The product was to replace an existing, larger product.


There were many design challenges to be overcome.  The size was limited to a packaging box limit specified to reduce shipping costs. The reduced size, coupled with the high light output and strict ingress protection rating meant that ventilation and heat dissipation were critical.


The final design utilised a blow-moulded body and an injection moulded base,  lens and lamp holder.


All parts were prototyped and CAD modelled in house to production standard.